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Comsight Case Study——High-Efficiency P10 VMS Solution for Mobile Vehicles

High-Efficiency P10 VMS Solution for Mobile Vehicles

(WZ64x128-1R1G1B-10.0-OSR)

1. Context: Request a Cost-Effective, Energy-Saving VMS Solution

In the current market, the demand for mobile and energy-efficient LED display solutions has been steadily increasing, especially in the automotive field. Our clients are constantly seeking Variable Message Signs that can be powered by vehicle batteries, offering excellent visual performance while being cost-effective and easy to operate.

A client asked a vehicle-mounted VMS (Variable Message Sign) with requirements as below:

– Battery-powered operation (limited energy supply)

– High daylight visibility at P10 pixel pitch.  

– Budget-friendly pricing (avoiding expensive DIP LED solutions)

– User-friendly control via mobile app for dynamic content updates.

2. Challenge: Balancing Power, Brightness, and Budget

– Power Limits: Traditional SMD LEDs consume high current, draining on the vehicle batteries.  

– Cost vs. Quality: DIP LEDs offered better brightness but exceeded budget constraints.  

– Visibility Demands: P10 pixel pitch requires precise light focus to avoid pixel blur in sunlight.  

– User Simplicity: Non-technical operators needed intuitive app-based control.  

3. How We Did It: Innovative Hybrid Design + Smart Tech

Using SMD LEDs alone would result in high current consumption, while choosing for DIP LEDs would exceed the budget constraints. How to solve the issue?

Our Solution: 64×128 P10 Full-Color LED Display with 2727 SMD LEDs + Lens Panel

Solution 1: 2727 SMD LEDs + Lens Technology

– Combines the brightness of 2727 SMD LEDs (superior to traditional DIP LEDs) with a custom lens panel to focus light, reducing stray emission and enhancing viewing angles.  

– Achieves 30% higher brightness than standard SMD solutions, ensuring visibility in direct sunlight.  

– Cost Savings: Eliminates the need for expensive DIP LEDs while delivering comparable performance.  

2727 SMD LEDs

Solution 2: Energy-Saving Innovations

– Auto-Brightness Adjustment: Integrated ambient light sensor dynamically adjusts brightness (0-8,000 nits), slashing power consumption by up to 40% in low-light conditions.

– Optimized Drive Current: Precision current control balances brightness and energy use, extending battery life for vehicle applications.  

Solution 3: Budget-Friendly Design

– SMD LEDs + Lens Panel: 20% lower cost than DIP-based solutions, meeting tight budgets.  

– Lightweight Structure: Reduces installation complexity and transportation costs.  

Solution 4: Smart APP Control

– Wireless Control: Update content, adjust brightness, or schedule playlists via mobile app.  

– Real-Time Monitoring: Check power usage and display status remotely.  

VMS aging test in the Comsight factory

(Under aging test in the Comsight factory)

4. Result:

The end product successfully met all of the customer’s requirements.

It delivered vibrant and clear visuals even in various lighting conditions, thanks to the high brightness and intelligent brightness adjustment. The power-saving design ensured minimal impact on the vehicle’s battery life, providing reliable and long-lasting performance during mobile use. The P10 pitch offered the right balance between resolution and viewing experience. Most importantly, this cost-effective custom LED display solution fit perfectly within the client’s budget, allowing them to enjoy advanced LED display technology without breaking the bank. With the convenient mobile APP operation, users can easily control and customize the display content on the go, enhancing overall usability and satisfaction.

Our solution has not only solved the immediate problem for this customer but also set a new benchmark for similar applications in the market.

Your Idea, Our Solution

—–Get LED VMS from Comsight, your trusted LED display manufacturer!

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